Homemade Deli Meat — With and Without Ham Maker

writ­ten 4/15/2024, updat­ed 7/21/2025

The juices that came out of this… YUM

What

Mak­ing deli meat at home by com­bin­ing dif­fer­ent cuts of meat (can be same kind of meat or a mix­ture) with and with­out a Ham Mak­er

Why

Abil­i­ty to con­trol what’s put inside your own cold cuts, and can be cheap­er

Time and Effort

Time: A few hours

Effort: Easy

Ingre­di­ents

Meat

Sea­son­ings

Sup­plies

Mix­ing Bowls

Cut­ting Board

Knives/Meat Grinder/Processor

Ham Mak­er

Plas­tic Wrap/Sausage Wrap­ping

Foil

Pot/Rice Cooker/Oven

Ham Maker Method

Using a Ham Mak­er is real­ly the eas­i­est way to make a formed meat, espe­cial­ly if you want to mix sev­er­al cuts or meats togeth­er. It can also be used with­out mix­ing meats or grind­ing them. Ham Mak­ers make the wrap­ping step a cinch.

Ham Mak­er

Ingredients and Supplies

Meat, Sea­son­ings, Water, Ham Mak­er, Cook­ing Bag, Tall Pot, Pot Ther­mome­ter, Stove, Refrig­er­a­tor

Time

30 min­utes Prep + 2 hours Cook + overnight Chill

Process

  • Wash your Ham Mak­er if you haven’t
  • Fill a tall pot with Water, and heat it up on the stove (Tar­get: 182–195F)
  • Choose your meat:

Whole Meat — an entire piece of meat, uncut (e.g. pork loin, pork shoul­der, whole breast)

Mixed Meat — a formed mash of dif­fer­ent cuts or com­bi­na­tions of meat types

  • Pre­pare your selec­tion by remov­ing veins, bones, and sinews. Decide if you want to keep, and how much, any fat
  • If using a meat mix­ture, chop, mince, grind, process, or any com­bi­na­tion as desired
  • Sea­son your choice of meat, to taste
  • Allow to set for a few min­utes
  • In the mean­time, line the Ham Mak­er with a Cook­ing Bag
  • When ready, place meat into the can­is­ter
  • Twist the top of the bag closed
  • Close the Ham Mak­er with the press and lid, then insert the ther­mome­ter
  • When water in the pot reach­es between 180 — 195F, place the full Ham Mak­er in the water, mak­ing sure the water lev­el sits above the fill line of the meat inside
  • Keep the tem­per­a­ture steady (I set my gas stove low-medi­um)
  • Cook until inter­nal tem­per­a­ture reach­es the safe cook­ing tem­per­a­ture for your meat choice, about 2 hours
  • Place the hot Ham Mak­er on a hot pad in the refrig­er­a­tor and cool overnight
  • When ful­ly cooled, run can­is­ter under warm water to release the meat

Slice and Enjoy!

Pictures!!

Chopped, Minced, and Processed
Remov­ing Air Bub­bles
Squish
It’s Hot!
Chill­ing
Open­ing
Pour out the juice
Release
Still in Bag
There it is!

Ta-DAAA!! The hole is where both the twist top of the plas­tic and the ther­mome­ter when in. You can see the tex­ture dif­fer­ences from the dif­fer­ent cuts/processing of the meat. Deli­cious!

No Ham Maker Methods

Sous Vide and Smoked are two meth­ods of mak­ing this. If you don’t have a sous vide device, there are alter­na­tives

Sous Vide Method

There are dif­fer­ent ways to sous vide with­out actu­al­ly using a sous vide device. You can use an oven, a Dutch oven or a pot, and even a rice cook­er.

Ingredients and Supplies

Meat, Sea­son­ings, Mix­ing Bowls, Water, Pot/Oven/Rice Cook­er, Ther­mome­ter, Refrig­er­a­tor

Time

35 min­utes Prep + 2 hours Cook + Chill

Prepare Meat

*Pic­tures below

  • Remove any veins, sinews, and bones. Remove or use fat as desired
  • Choose your meat:

Whole Meat — an entire piece of meat, uncut (e.g. pork loin, pork shoul­der, whole breast)

Mixed Meat — a formed mash of dif­fer­ent cuts or com­bi­na­tions of meat types

  • If using Mixed Meat, pre­pare a [diced: minced: ground] meat ratio of [¾ : ½ : ⅓ lb] or [350 : 250 : 150 g]
  • Sea­son the meat, to taste (If desired, sea­son each tex­ture a bit dif­fer­ent­ly for a com­bined com­plex fla­vor)

Wrap

  • Set out a dou­ble lay­er of plas­tic wrap and sprin­kle half with smoked papri­ka and what­ev­er else you’d like
  • Turn out meat mix­ture
  • Tight­ly roll into desired shape and size

NOTE: Make sure wrapped meat log(s) will fit into your cook­ing imple­ment so it can be cov­ered in water!

  • Secure the ends

Cooking

Here are 3 meth­ods of cook­ing the meat ham with­out ded­i­cat­ed Sous Vide equip­ment

Pot Method

  • Fill with water
  • Bring water to a boil
  • Place meat log into the water (make sure meat is and will be ful­ly sub­merged the whole time)
  • Bring to a boil again
  • Turn off heat and place lid tight­ly on top
  • Leave for 45 min­utes to 1 hour
  • Check for done­ness with ther­mome­ter
  • Repeat if nec­es­sary
  • When done, let cool and enjoy, or chill in refrig­er­a­tor

Oven Method

  • Pre­heat oven to 215 — 220F (100C)
  • Select a deep dish or oven safe pot
  • Boil enough water to fill
  • Pour in boil­ing water
  • Place meat log
  • Cov­er with parch­ment paper
  • Cov­er that in foil and/or a tight lid
  • Cook for 1–3 hours until 160F (75C)
  • Remove from oven
  • Place in an ice bath and/or refrig­er­a­tor until inter­nal tem­per­a­ture is 50F (10C)

Rice Cook­er Method

  • Boil water
  • Pour boiled water into rice cook­er
  • Using a ther­mome­ter, mix in cold water until water tem­per­a­ture is some­where between 175–195F
  • Place meat log into water
  • Close
  • Set rice cook­er to Keep Warm
  • Cook for about 2 hours
  • Be sure tem­per­a­ture is safe for choice of meat
  • Let cool then enjoy or chill in refrig­er­a­tor

Pictures (Oven Method)

Ta Da!! Taste was ON POINT

Smoker Method

This method uses a meat grinder then a meat smok­er. You can use a ded­i­cat­ed meat grinder, a meat grind­ing attach­ment for a stand mix­er, or even just a food proces­sor

Prepare Meat

  • Decide on ratio of meat cuts (e.g. [½ : ½] ratio of [skinned chick­en thigh : skin­less chick­en breast])
  • Cut into small pieces

Grind/Process

  • Grind/Process 1st time
  • Grind/Process 2nd time
  • Add any desired sea­son­ings and half of total water

NOTE: For 1lb of meat, add 20ml (⅔ oz. or 1⅓ Tbsp) of water

Total ratio is 40mL water per 1lb (40mL = 1⅓ oz = 2¾ Tbsp)

  • Grind/Process 3rd time

Wrap

  • Place ground meat in a mix­ing bowl
  • Add the rest of the water, and then mix togeth­er real­ly well (should be very sticky)
  • Pump or stuff into an edi­ble or ined­i­ble cas­ing (100mm is the largest size I could find on Ama­zon)
  • Secure the end

Cooking

Overview: 1 hour Dry + 1 hour @ 130F + 1 hour @ 145F + 1 hour @ 160F + more @ 175F

Total: ~5 hours

  • Set smok­er to 120F (50C), NO smoke, NO humid­i­ty, OPEN dampers to dry the cas­ing for 1 hour
  • Set to 130F (55C), ADD smoke, ADD humid­i­ty (water pan), ¾ damper for 1 hour
  • 145F (65C) for 1 hour
  • 160F (72F) for 1 hour
  • 175F (75C) until inter­nal tem­per­a­ture reach­es 160F (72C)
  • Place in an ice bath to sep­a­rate the cas­ing and the meat

Slice and enjoy!

Notes

Attempt 4/14/24: Used Oven Sous Vide Method. Should have added some­thing like corn­starch in the meat mix­ture to give it some adher­ence. That and/or chang­ing the ratio to add more ground/pureed meat to fill in the gaps in the meat, while tak­ing away from the orig­i­nal cubed meat. Even if cub­ing (altered the recipe direc­tions to use small­er pieces), then should process a lit­tle. 3 degrees of food proces­sor chop­ping to make the final prod­uct smoother would be more ide­al. The way this end­ed up was more of a head­cheese. There IS an obvi­ous com­plex tex­ture, but it all fell apart eas­i­ly. The 3 dif­fer­ent fla­vor pro­files gave it GREAT taste. Made the mis­take of not think­ing about the cook­ing ves­sel until after rolling the meat. Should have cut it in half and then would have been able to have 2 small­er hams and able to cook it inside of the Dutch oven with the water filled to the top. The way I had it, the water did­n’t even cov­er the whole meat log, so cook­ing was very uneven. Unsure of how to test inter­nal tem­per­a­ture of meat log with­out mak­ing a mess. Cook­ing @ 215F took about 2.5 to 3 hours total. Used way too much plas­tic wrap and was­n’t able to use a lid­ded dish, just 2 lay­ers of foil. Meat used: Chick­en. 3 thighs, 1.5 breast, ¼lb ground chick­en (hand squeezed to pul­ver­ize). NEXT TIME: more ground chick­en, less cubed breast. Add corn­starch for smooth­ness and adher­ence. Small­er logs for more even cook­ing. More food pro­cess­ing. Maybe try using meat cas­ing.

7/21/2025: Used Ham Mak­er

  • Sous Vide cook­ing charts rec­om­mend cook­ing chick­en at 150F for 1–3 hours.
  • A Ham Mak­er is a MUCH eas­i­er method of doing this. It’s a met­al con­trap­tion with a spring in it that fits right into a stock pot on the stove and does the same thing neat­ly. How­ev­er, if you don’t have one and don’t want one, this is fine, too.
  • There’s always the option of bak­ing or broil­ing it after the fact for a pos­si­ble crust or rind? Haven’t attempt­ed that yet

Apple Themed Smoked Ribs

Writ­ten: 1/2/2023

Notes for char­coal smoked St. Louis ribs with an apple theme pulling from a vari­ety of online recipes and ideas

What

Char­coal-smoked St. Louis ribs

Ingredients

1 rack of St. Louis ribs, mus­tard, rice wine, soy sauce, apple juice, 1–2 apples, apple­wood chips, spices

Spices: coarse/Kosher salt, fresh-cracked pep­per­corn, brown sug­ar, gar­lic pow­der, onion pow­der, cumin, papri­ka, dill weed/pickle sea­son­ing

Foil or peach paper

Time

Prep, Overnight, 3–5 hours in smok­er

Steps

  • Com­bine the spices in a bowl: coarse salt, pep­per, brown sug­ar, gar­lic pow­der, onion pow­der, cumin, papri­ka
  • Very impor­tant: remove the con­nec­tive tis­sue lin­ing the bone side of the ribs: Slide a but­ter knife under the film on a bone. Care­ful­ly wig­gle until you can grasp the film and then pull. It should come right off clean­ly.
  • Cut the rack into 2 if you want (you can also sea­son them dif­fer­ent­ly if desired)
  • Add soy sauce, rice wine, and mus­tard, spread­ing even­ly on both sides
  • Rub the com­bined spices into the meat on both sides
  • Very light­ly, sprin­kle a hint of dill/pickle sea­son­ing
  • Use plas­tic wrap to tight­ly bind the rack
  • Refrig­er­ate overnight

Smok­ing day

  • Take the meat out and let it get to room tem­per­a­ture
  • Option­al­ly, soak some apple­wood or pecan chips (there is plen­ty of argu­ment about the func­tion­al­i­ty of this on the inter­net)
  • Pre­pare the smok­er (my set up is quite involved, so it’s a good time killer)
  • Start the char­coal in the chim­ney starter (don’t use lighter flu­id)
  • Fin­ish prep­ping the ther­mome­ters, tongs, and work­space
  • Cut the fresh apples into pieces
  • When the char­coal is ready, pour it into the fire­box and add a few chips and 1 or 2 apple slices. Yes, apple slices! (apple gives off this neato per­fume when it burns)
  • Let the tem­per­a­ture get to be around 250F or so and put the ribs bone side down at the high­est point (I’m using a ver­ti­cal off­set smok­er)
  • Ribs can be smoked any­where between 225F to 300F and they’ll still end up great. Faster cook at high­er temps, slow­er at low­er temps (duh.)
  • Note: When cook­ing with char­coal, big­ger chunks are good for longer even burn­ing, and small­er chunks give high heat faster. Adjust accord­ing to your cook­ing goals
  • About 30 min­utes in and at 60 min­utes throw in your wood chips and apple pieces. Remem­ber that you can add smoke fla­vor, but you can’t take it away, so be wary of over-smok­ing your meat. I per­son­al­ly don’t like a lot of smoke fla­vor, so that’s it for the chips at this step for the rest of the cook.
  • About 1.5 to 2 hours in (depend­ing on amount of meat), remove the ribs. They should have a nice bark on them at this point.
  • Brush on or spritz some apple juice all over the meat
  • Using peach paper (or foil), wrap the ribs
  • Place them back in the smok­er
  • Add more char­coal to main­tain the tem­per­a­ture and any remain­ing chips or apple pieces
  • After 1–2 hours, do the bounce/bend test: if you give the ribs a nice shake and they start to crack, then they’re done. If not, then brush on some more apple juice and let ’em keep cook­ing.
  • Good inter­nal temp for the meat is, appar­ent­ly, 180–200F
  • When they’re done, let the ribs sit for a lit­tle and then serve

What hap­pened to me is that it was get­ting dark, the air tem­per­a­ture was rapid­ly drop­ping, and I did­n’t want to start up anoth­er batch of char­coal, so I took them inside and put them in the con­vec­tion toast­er oven at 275 for an hour. The end prod­uct was real­ly, quite good. I like sub­tle fla­vors, and this was sub­tle on every lev­el: light­ly sweet from the apple juice, per­fect hint of smoke, no over­pow­er­ing spices, a good bark crust despite the apple juice and peach paper. No need for BBQ sauce! The only thing that could have made it bet­ter was cook­ing at the high­er tem­per­a­tures the whole time (except I had oth­er meats in there, too) and putting enough char­coal in there to achieve that.

I love apples!